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The curd is tested to see if it is ready to cut
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Miss Muffet's favourite food
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After cutting the milk seperates into curds & whey as the solids (cheese) seperate from the liquid
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The curd is cut twice - vertically & horizontally - into cubes, The smaller the cube the quicker the curds and whey seperate out
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When the curd has become less fragile it must be kept moving constantly. If not it will 'mat' together and be impossible to press.
It is also scalded at this stage so needs to be kept moving to prevent it sticking to the cheese vat and also to ensure a constant heat throughout.
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Filling the cheese moulds
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When the curd reaches the correct stage it is poured into special moulds to allow the remaining whey to drain off.
This picture shows our Old Sarum blue cheese being moulded. Our Woodfalls range is placed in different moulds which are then pressed overnight.
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Here Ness is turning the cheeses in their moulds to ensure even pressing on both sides.
The instruments of torture behind are not stainless steel gallows but our cheese presses which work on a simple lever principle.
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After pressing the cheeses move into the cheese store where they are coated to ensure they do not dry out too quickly and allowed to mature for up to 9 months.
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Managing the cheese store
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The cheeses can't just be forgotten while they are in the store. They are turned daily to ensure the whey evaporates evenly and to check for any imperfections or natural mould appearing.
This is a 7 days a week, 52 weeks of the year task. failure to do so risks spoiling a cheese that's taken up to 24 hours of man effort to reach its state of perfection.
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